Rubber & Plastic Products Industry
Rubber and plastic products are essential components of our daily lives – rubber, for example, is widely used for its good elasticity, insulation, and malleability, as well as its water and air resistance, tensile strength and wear resistance in industries such as agriculture, defense, transportation, mechanical manufacturing, medicine and hygiene. With the rapid development of the rubber products industry in recent years, its downstream application fields will be further expanded and extended. As for plastic products they need no mention – they have an extremely important role in today’s world and have been developing rapidly all over the world for years. The production process of these rubber and plastic products relies on compressed air as a motive power source; naturally compressed air compressors are indispensable.
Air Compressors for Rubber & Plastic
Session 1: The Compressed Air Required for Rubber Products
Session 2: The Compressed Air Required for Plastic Products
• The compressed air required for plastic products can be divided into three categories. Category One is used in power-executing mechanisms and other equipment and typically operates with pressures of 0.6MPa. According to the ISO/DP8573/1-88 quality rating, the grade is usually 2-4-3, meaning: solid particles: 2; moisture content: 4; oil content:3.
• Category Two applies in instrumentation and typically runs at pressures of 0.7MPa or higher, with quality ratings of 2-3-2 (solid particles: 2; moisture content: 3; oil content: 2). Category Three applies in food and beverage blowing operations, requiring extremely high quality compressed air with pressures of around 3.0MPa. Generally, oil less reciprocating compressors (screw compressors cannot reach 3.0MPa exhaust pressure) are used for this purpose.
• Compressed air required for plastic product manufacturing is divided into 3 categories. For the application of power mechanisms and other equipment, the pressure is generally around 0.6MPa and the quality requirement is not high, complying with ISO/DP8573/1-88 standard grade 2-4-3 for solid particles, water content and oil content respectively. For instrument applications, the pressure is generally around 0.7MPa and complying with ISO/DP8573/1-88 standard grade 2-3-2 for solid particles, water content and oil content respectively. In addition, compressed air used in food and beverage bottling require extremely high levels of purity; usually a compressor free of oil which operates at pressures near 3.0MPa is suggested.
How to Choose Air Compressor for Rubber and Plastic Industry
Air compressors are mainly used as a power source, that is, brakes, in the rubber and plastic manufacturing industry. Some plastics industries need special attention due to direct contact with food (direct contact with food can go to the previous food industry air compressor application article, which has more detailed instructions).
Rangkaian kompresor berpelumas air ini dirancang khusus untuk memastikan bahwa persyaratan output gas standar tinggi dalam industri khusus dapat dipenuhi. Setelah diluncurkan, produk ini menarik perhatian pasar yang besar dan disebut sebagai “udara yang bisa Anda hirup”. Fitur: volume pelepasan besar, tekanan pelepasan tinggi (tekanan satu tahap bisa mencapai 17 bar); efisiensi tinggi, kebisingan rendah; dekat dengan mesin kompresi suhu dengan masa pakai yang lama; penggantian air otomatis dan fungsi pembersihan sistem dapat menjaga bagian dalam kompresor tetap bersih dan rapi serta mengurangi biaya perawatan; Sistem kontrol cerdas PLC dapat mewujudkan kendali jarak jauh 24 jam. Ini menjamin operasi yang stabil terus menerus untuk waktu yang lama.
Kompresor sentrifugal banyak digunakan dalam industri, industri mekanik dan bidang lainnya. Fitur dari kompresor sentrifugal adalah efisiensi tinggi, kebisingan rendah dan ukurannya yang kecil. Kompresor udara jenis ini banyak digunakan di bidang medis, industri makanan, dan proyek DIY. Ini dapat menggantikan kompresor tipe piston dalam banyak kasus, yang menikmati reputasi yang baik di pasar.
Konfigurasi hemat energi yang baru menghemat listrik 35% atau lebih. Mesin utama mengadopsi rotor rendah berdiameter besar dan kekakuan poros kecil, yang meningkatkan masa pakai bantalan dan bagian lainnya; kipas pendingin udara senyap efisiensi tinggi memiliki volume udara yang besar, sangat senyap; konsumsi dan kebisingan rendah, konsumsi daya rendah. Fitur produk: sistem kontrol cerdas dapat secara otomatis menyesuaikan sesuai dengan penggunaan pelanggan; pelumasan paksa tekanan oli tinggi memastikan bahwa ada cukup jumlah oli dan rasio pencampuran pada tekanan masuk yang rendah.
Customer Cases in Rubber & plastic products industry
A rubber factory had a new project which required the purchase of a screw air compressor. Southxiang Air Compressor was quick to coordinate professional engineers to understand their customer’s needs. The air compressor is crucial for tire inspection and inflating, the customer had multiple imported branded screw air compressors and centrifugal air compressors on site.
With this project, they maintained their use of the overseas brand while introducing EternelComp screw air compressor into the mix, resulting in energy savings of up to 35%. With high cost performance and reliable after-sales services, EternelComp has earned multiple collaborations with this group, being named an “excellent supplier”.
Recently, a rubber factory reached out to EternelComp seeking a screw air compressor for a project they were working on, which involved testing and inflating tires. Already having several big power imported brands of screw air compressors and centrifugal air compressors in use, the customer required that their current importation remain unchanged while introducing EternelComp’s products into the mix. Even after mixing and reforming, the energy savings recorded was still at 35%.
