Oil-lubricated Rotary Screw Air Compressor

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What Is An Oil-Lubricated Rotary Screw Air Compressor

An oil-lubricated rotary screw air compressor is a type of industrial air compressor that uses two interlocking rotors to compress air. During operation, lubricating oil is injected into the compression chamber to reduce friction, absorb heat, and create a seal between the rotors.

Oil-lubricated screw compressors are known for their reliable performance, energy efficiency, and ability to provide a continuous supply of compressed air. They are widely used in manufacturing, automotive workshops, construction, and other industrial applications that require a stable compressed air supply.

two-stage air compressor

How Does a Rotary Screw Air Compressor Work?

Two rotating helical rotors trap air and reduce its volume to build pressure. In an oil-injected compressor, the process follows four steps.

  1. Air Intake

    Filtered air enters the compression chamber through the inlet valve.

  2. Compression

    The rotors compress the air while injected oil cools, seals, and lubricates.

  3. Oil Separation

    Most oil is removed from the compressed air and recirculated.

  4. Air Delivery

    Compressed air is cooled, then supplied to storage or downstream air treatment and equipment.

VSD vs Fixed Oil-Lubricated Rotary Screw Air Compressor

Compare by air demand & operation

Fixed Speed

Air Demand Stable and predictable
Motor Runs at constant speed
Efficiency Best near full load
Best For Steady production lines
VS

VSD

Air Demand Variable or fluctuating
Motor Adjusts speed to demand
Efficiency Better at partial load
Best For Changing production loads
Quick choice: Fixed Speed for consistent demand; VSD when air consumption changes throughout the day.

Single-Stage vs Two-Stage Oil-Lubricated Rotary Screw Air Compressor

Compare by compression & workload

Single-Stage

Compression Completed in one stage
Structure Simpler system design
Investment Generally lower
Best For General industrial use
VS

Two-Stage

Compression Divided into two stages
Efficiency Better for heavy-duty use
Investment Generally higher
Best For Large continuous air demand
Quick choice: Single-stage suits most standard applications; two-stage is better suited to large, continuous-duty systems.

How to Choose the compressor for Your Line

Pick your industry for typical power, pressure and air quality, then use the sizing table to confirm the flow you actually need — in m³/min and cfm.

Automotive

Paint shops, pneumatic tools and assembly lines

Typical power

45–160 kW

Working pressure

8 bar (7 bar at the point of use)

Air flow (FAD)

8–27 m³/min (283–953 cfm)

Air quality

ISO 8573-1 Class 1.4.1

Typical configuration

VSD, air-cooled, receiver + ring main

Required treatment

Refrigerated dryer + 0.01 µm coalescing + carbon filter

Tip: size on simultaneous tools, not connected tools. Paint booths drive the peak, and a VSD pays for itself on the swing.

Electronics & SMT

Assembly, conformal coating and clean processes

Typical power

37–110 kW

Working pressure

8 bar

Air flow (FAD)

6–18 m³/min (212–636 cfm)

Air quality

ISO 8573-1 Class 1.4.1

Typical configuration

VSD, air-cooled, oil class 1 filtration

Required treatment

Refrigerated dryer + coalescing + carbon filter

Tip: oil aerosol attacks conformal coating adhesion — specify oil class 1, and change the carbon filter on schedule.

Packaging & Printing

Corrugating, case erecting, flexo and offset

Typical power

22–75 kW

Working pressure

8–10 bar

Air flow (FAD)

4–13 m³/min (141–459 cfm)

Air quality

ISO 8573-1 Class 2.4.2

Typical configuration

VSD or fixed speed, air-cooled

Required treatment

Refrigerated dryer + particulate filter

Tip: corrugators and case erectors peak together — a VSD covers the swing without loading and unloading all day.

Textile

Air-jet looms, winding, spinning and finishing

Typical power

45–132 kW

Working pressure

8 bar

Air flow (FAD)

8–25 m³/min (283–883 cfm)

Air quality

ISO 8573-1 Class 2.5.2

Typical configuration

Fixed speed or two-stage, air-cooled

Required treatment

Refrigerated dryer + line filter + ring main

Tip: air-jet looms run flat out — on constant load a fixed-speed or two-stage machine usually beats a VSD on specific power.

Laser Cutting

Fiber laser assist gas and optics purge

Typical power

22–45 kW

Working pressure

13 bar

Air flow (FAD)

3.8–8 m³/min (134–283 cfm)

Air quality

ISO 8573-1 Class 1.2.1

Typical configuration

High-pressure unit, desiccant dryer

Required treatment

Desiccant dryer + three-stage filtration

Tip: pressure stability cuts dross more than extra volume does — put a receiver next to the machine.

Food & Beverage

Packaging, conveying, filling and cleaning

Typical power

37–110 kW

Working pressure

8 bar

Air flow (FAD)

6.5–18 m³/min (230–636 cfm)

Air quality

Class 1.2.1 — Class 0 needs oil-free

Typical configuration

VSD, air-cooled, sterile filtration

Required treatment

Refrigerated or desiccant dryer + sterile filter

Tip: if air touches the product, go oil-free. Oil-lubricated machines are for utility air only.

Pharma

Clean utilities, blister, coating and packaging

Typical power

30–90 kW

Working pressure

8 bar

Air flow (FAD)

5–15 m³/min (177–530 cfm)

Air quality

Class 1.2.1 minimum

Typical configuration

VSD, water-cooled option, validation package

Required treatment

Desiccant dryer + sterile filtration + validation documents

Tip: validation is the real cost — ask for the ISO 8573-1 test report before you place the PO.

General Machining

CNC, press, blasting and workshop air

Typical power

11–37 kW

Working pressure

8 bar

Air flow (FAD)

1.5–6 m³/min (53–212 cfm)

Air quality

ISO 8573-1 Class 2.4.2

Typical configuration

VSD, air-cooled

Required treatment

Refrigerated dryer + particulate filter

Tip: 15–20% margin is enough. Oversized machines run unloaded and burn power for nothing.

Sizing at a glance

1 m³/min ≈ 7 kW1 m³/min = 35.3 cfm at 8 bar — a first-pass estimate, not a selection
7–8% less FADfor every +1 bar at the same motor power
15–20% marginover measured demand — anything more is wasted money
Motor powerFAD @ 8 barm³/min / cfmFAD @ 10 barm³/min / cfmFAD @ 13 barm³/min / cfmTypical configuration
7.5 kW1.1 / 391.0 / 350.83 / 29VSD, air-cooled
11 kW1.6 / 561.4 / 491.2 / 42VSD, air-cooled
15 kW2.3 / 812.0 / 711.7 / 60VSD, air-cooled
22 kW3.6 / 1273.2 / 1132.7 / 95VSD, air-cooled
37 kW6.2 / 2195.5 / 1944.7 / 166VSD or fixed speed
55 kW9.5 / 3358.4 / 2977.2 / 254Fixed speed / two-stage
75 kW13.0 / 45911.5 / 4069.8 / 346Fixed speed / two-stage
110 kW19.5 / 68917.3 / 61114.7 / 519Two-stage, water-cooled option
160 kW28.5 / 100625.2 / 89021.5 / 759Two-stage, water-cooled
250 kW45.0 / 158939.8 / 140534.0 / 1201Two-stage, water-cooled

FAD at 20 °C, 1 bar(a), tested to ISO 1217 · 1 m³/min = 35.3 cfm. Oversizing by 20 kW costs about $16,000 a year at 8,000 running hours and $0.10/kWh.

Lubrication Guide

What Type of Oil Is Recommended for a Rotary Screw Air Compressor?

For most oil-injected rotary screw air compressors, manufacturer-approved synthetic or mineral compressor oil is recommended. Synthetic oil is preferred for continuous operation. Always follow the compressor manufacturer's specifications.

COMMON VISCOSITY ISO VG 46

A common viscosity grade for many rotary screw compressors. Confirm with your manufacturer.

Common Compressor Oil Types

Synthetic

High thermal stability; best for demanding or continuous operation.

Mineral

Cost-effective for standard operation; shorter change intervals.

Food-Grade

For food-compatible applications, such as NSF H1 products.

Recommended Oil Viscosity

ISO VG 32

Lower viscosity, for specified models.

ISO VG 46MOST COMMON

Common industrial grade.

ISO VG 68

Higher viscosity, for heavier-oil models.

Selection Tip: Check the manufacturer's viscosity, temperature, and compatibility requirements. Avoid mixing different lubricant types without approval.

Application of Oil-lubricated Rotary Screw Air Compressor

Oil-lubricated rotary screw air compressors for Car

An oil-lubricated rotary screw air compressor is widely used in the automobile industry to provide reliable compressed air for assembly lines, painting, pneumatic tools, tire inflation, and automated production equipment.
Konw More

Oil-lubricated Rotary Screw Air Compressor for Textile

An oil-lubricated rotary screw air compressor provides stable compressed air for the textile industry, supporting weaving machines, spinning equipment, air-jet looms, material handling, and cleaning processes.

Oil-lubricated Rotary Screw Air Compressor for Electronics

An oil-lubricated rotary screw air compressor is used in electronics manufacturing to provide stable compressed air for automated assembly, testing equipment, component handling, dust removal, and precision production processes.
Know More

Oil-lubricated Rotary Screw Air Compressor for Manufacturing

An oil-lubricated rotary screw air compressor is commonly used in machinery manufacturing to power CNC machines, pneumatic tools, clamping systems, cleaning operations, and general production equipment.
Konw More

Oil-lubricated Rotary Screw Air Compressor for Chemical

An oil-lubricated rotary screw air compressor is used in the chemical industry to supply compressed air for pneumatic valves, instrumentation, material transfer, mixing processes, and automated control systems.
Konw More

Oil-lubricated Rotary Screw Air Compressor for Mining Industry

An oil-lubricated rotary screw air compressor is commonly used in the mining industry to support drilling equipment, ventilation systems, pneumatic tools, dust collection, and material handling applications.
Know More

Features of Our Oil-lubricated Rotary Screw Air Compressor

German Technology(4:6 Rotor Profile)

The 4:6 rotor design, based on advanced German technology, ensures higher main engine efficiency with lower energy consumption.

Main Engine Warranty

Under normal operation, maintenance, and servicing with original EternelComp spare parts, the GHH main airend is covered by a warranty of up to 10 years.

Customized Solutions

The solution includes: Food & Beverage Industry、Power & Energy Industry、Electronics & Semiconductor Industry、Mining & Quarrying Industry.

Reduced Energy Consumption

Equipped with a high-efficiency permanent magnet synchronous motor, the compressor minimizes inherent energy waste during “no-load” and “low-load” operation.

High-Quality Assurance

As a professional air compressor manufacturer, we have ISO 9001:2015, CE, and TUV Class 0 Certification.

Global Reach

Exported to more than 40 countries, serving as a long-term supplier to China National Nuclear Corporation, Coca Cola, and Jiang Tong.

What We Offer

Our Service

As a certificated air compressor manufacturer, we are committed to providing maximized customer service to ensure air compressor systems running at peak efficiency 24 hours a day, 7 days a week — trusted by Fortune 500 companies, central enterprises, and listed enterprises worldwide.

24/7 Service availability
30 yrs Technical experience
5 yrs Avg. team experience
<24 h Response time

7/24 Service Support

Service team averaging 5 years of experience, providing round-the-clock support to customers around the globe.

Technical Training

30 years of technical expertise enabling comprehensive one-stop training programs for all customers.

Spare Parts Support

Genuine quality spare parts and lubricants supplied to ensure lifetime operation of your compressor.

Installation Guide

On-site installation via local dealers or remote guidance provided online by our technicians.

Trouble Shooting

Technical team delivers troubleshooting solutions for any compressor issue within 24 hours.

Maintenance

Dedicated maintenance support from experienced engineers keeping your system at peak efficiency.

We Compress Your Needs

Customized Air Compressor Solutions!

In addition to providing standardized products, we also provide  customized services.

Customized solutions for different voltage conditions, including 208V/ 220 v / 230 v / 240 v / 380 v / 400 v / 415 v / 460 v / 575 v/ 50 hz / 60 Hz.

Provide various logo and color customization options according to customer needs.

Customized solutions for special working environment, such as working temperature above 55℃ or below -40℃.

Customized solutions to meet special working pressure and capacity requirements.

Provide multi-language control panel, remote control start and stop machine, and other functions as per request.

Manufacture all types of air compressors following your unique designs and specifications.

Our Air Compressor Factory

Air Compressor Certifications & Compliance

FAQ

Yes. An oil-lubricated rotary screw air compressor is designed for continuous-duty operation, making it suitable for factories and production lines that require a stable compressed air supply over long working hours.

Yes, they can be used in food and beverage packaging, conveying, labeling, and general pneumatic automation applications. However, if compressed air comes into direct contact with food or beverages, proper air treatment systems or oil-free compressors are usually recommended.

Incorrect oil can cause overheating, excessive wear, sludge buildup, and poor air–oil separation. Incompatible lubricants may also damage seals and lead to costly repairs. Always use the oil specified or approved by the compressor manufacturer.

Oil-lubricated compressors are often a cost-effective choice for general industrial use, offering effective cooling and lubrication. However, oil-free compressors are typically preferred when minimizing oil contamination is critical. The better choice depends on your air-quality requirements, operating conditions, and maintenance budget.

Add up the consumption of all tools and processes that run at the same time — not every tool connected to the line — then add 15–20% margin and correct for altitude and ambient temperature. As a first pass: 1 m³/min ≈ 35.3 cfm ≈ 7 kW at 8 bar. Send us your tool list and we will size it for you.

 For general workshop, pneumatic tool and packaging air, yes: a refrigerated dryer holds the pressure dew point at about +3 °C and keeps water out of the line. For laser cutting, optics, instrument air or outdoor piping in cold climates, use a desiccant dryer rated to −40 °C.

When you are ready to order, please contact us to confirm the suitable solution & plan & model. What cannot be ignored is you should provide a copy purchase order to ensure that your order is processed properly.

The MOQ, or minimum order quantity, for sample orders is just 1 set. However, for compressors ranging from 3.7-55kw, the minimum quantity is 3-5 sets. For compressors over 55KW, the MOQ is 1-2 sets. It’s important to note that the MOQ can be adjusted based on your specific situation, so be sure to discuss your needs with our team.

As an experienced air compressor manufacturer, our standard production time is typically between 20-25 days.

1. Provide customers with installation and commissioning online instructions.
2. Prepare and Well-trained engineers available to overseas service within one year.
3. Worldwide agents and after-slae service available.

 Yes — your brand, color, nameplate, manual and packaging. MOQ is 1 set for our own brand; OEM orders start at 5–10 sets depending on the model. Drawing approval takes 3–5 working days.

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